Randy wrote:
As I mentioned in another reply, the bowsprit is to me, a beneficial device, if just for the pure joy! :) I also have a mizzen sail, main sail and two foresails, but all undersized. I imagine the foresails will work fine, but I'd likely take the Main and Mizzen I have and make one junk Mizzen, leaving me having to only make one large main from scratch.
For the Mizzen, I imagine I need the four shrouds, though, as you mention. Wouldn't I? I Could make this sail a wingsail, but actually, I think I'd i'm leaning to make both as junk sails. The challenge I have here on the mizzen is that it will hang over the stern, requiring something of a stern sprit?
If all goes well, I hope to make it to Brest for the big festival! And ideally the AGM in Brixham.
So I think you end up with something like the sail plan that Arne sketched for you. One or two headsails, staysail to the stemhead and flying jib on a furler to the bowsprit end, with two shrouds and forestay to support them. As big a junk main as will fit, with a high-peaked yard to clear the forestay. A small junk mizzen on a mast with four shrouds, and double sheeting, port and starboard, to make it useable as a riding sail and to avoid having a spar extending the LOA.
On sailcloth: 11oz Top Gun is favourite for this size of boat, but be aware that making large sails out of heavy cloth is a challenge. I've made a number of large sails from 9oz cloth and would be terrified at the though of making one from 11oz cloth. It would need a very large floor and sewing table, and at least two helpers to move the weight and bulk of the near-complete sail around while the machinist moves only that part of the cloth that is near the machine.
there's a way around this. The way that Roger Taylor devised for the sail on Mingming II, with the sail in sections, joined at the batten with alternating pocket sections on each panel, with the batten passing through them, so that it looks like a metal hinge when assembled. It would be much less daunting to make a large sail this way. I worked with Paul to make Aphrodite's sails out of 11oz Top Gun in separate panels, joined by the battens, but I'd be happy enough to make a large sail in three or four sections of two or three panels each. Anyway, make the mizzen first, to get experience in passing heavy cloth through the machine without too much total weight to manage. Another point is to think carefully about the number of layers that are to pass under the needle at once, and keep it down to three. That's easy enough to arrange along the batten pockets, luff and leech, but it's where three layers at luff and leech meet three layers at batten pockets at the corners of the panels that even the strongest machine will struggle, where you get as many as six layers of heavy cloth.