Paul Fay wrote:
Update on Ti Gitu's sails.
People have been quoting an article I wrote in 2011 about how Mo and I were not happy with our cambered panel sails and how at that time we thought that perhaps flat sails are better.
We have totally changed our minds after sorting out all the original problems we found and have now rigged another yacht with cambered panels using current knowledge, which works well.
When we made the cambered sails for Ti Gitu there was not a lot of knowledge about how to go about it and we found several problems.
1/ When we designed Ti Gitu the rig exactly followed the Practical Junk Rig principles for flat sails, the only difference was that to gain sail area an extra panel was included. When we made the cambered panel sails we followed that sail plan which was a mistake. Because there is extra cloth in a cambered panel the battens need to be at a steeper angle to ensure that they stack properly pulling each batten aft as they stack which stops the sheets catching on the ends. David Tyler has produced a formula for batten angle for different cambers which works perfectly. If we had done that a lot of our problems would not have occurred.
2/ We spent all the summer discussing camber and how to put it into the sail and eventually drew a camber using a radius from the leading edge to about 40% aft which then went flat to the aft edge. This gave a lot of round and fullness to the forward section which is good in light winds when a lot of camber is wanted but not so good when wanting to point up and in stronger wind. Chris Scanes, who makes excellent sails, uses a batten to go round a point at about the 40% aft point. This point represents the amount of camber required and the batten is simply bent from the front around the point to the back which gives a much flatter entry for the sail but works better in practice than the way we did it. We went for 8% camber in the lower panels and 6% towards the top but I would really like to hear what Chris and others think about that with their experience.
3/ We had problems with the sail stacking properly due to the poor batten angle and in the end I fitted a parrell from the front of each batten round the mast and back to the front of the batten. As our masts are tapered this pulls the batten aft as it drops making the battens stack reasonably. I also reduced the length of the boom and the first batten to help with stopping the sheet fouling when gibing etc. which helps a lot.
4/ The panels had a dreadful crease across them which people on the Yahoo Junk rig forum told us of ways to solve. I later found that many of these people had little or no experience of sailing let alone sailing a junk and all the ideas they suggested were rubbish especially the Hong Kong parrels which I still believe are an abortion that should never be tried. It was these Hong Kong parrels that bent our battens. Setting the sail properly came after a friend took photos of Ti Gitu sailing and I realised that if the top of the sail is set properly the rest simply hangs correctly. ( I think Arnie actually wrote about this at the same time ) To achieve this I simply added a yard throat hauling parrel to pull the forward end of the yard down and back, topping up the upper panels and allowing the sail to hang correctly.
I did cover this in a later article in the JRA magazine here
https://junkrigassociation.org/Resources/Documents/
Ti%20Gitu's%20New%20Sails%20%20-%20Making%20a%20Cambered%20Panel%20
Junk%20Sail%20Work%20-low%20res.pdf
This is written about on my website at
http://www.faymarine.com/Pauls%20Information%20Site/
Junk_Rig.htm
5/ With a flat sail the load is fed into the yard and battens along their length. With a camber panel sail the weight and loads are all at each end and the Practical Junk Rig sizes for the yard are not enough. We made aluminium yards with a bracing section above which solved that problem.
Our sails are now almost as easy to handle as the original flat sails. We hoist the amount of sail we need. Haul in the yard parrel so that the halyard is vertical alongside the mast. Finally we haul in the yard throat parrel until the diagonal creases disappear from each panel. Haul in the sheet and off we go.
We have no other control ropes except a downhaul which we use when dropping the sail and can't reduce the pressure of wind in it.
The battens we have are 50mm dia. for the top three and the original 35mm dia. for all the others. Since removing the Hong Kong parrels we have had no further problems with any bending.
The sheets are still extremely upright, at the maximum quoted in Practical junk rig. This would appear to oppose what the throat parrel is doing but in practice if the wind is strong we just haul the throat parrel a little extra to counter this.
It may be better if we were to fit a track to enable hauling the sheet to windward but we won't bother. We were in Holland waiting to cross the IJsselmeer once a gale had passed. When we left it was to windward with probably 50 or 60 other yachts all pointing as high as possible. Ti Gitu didn't point as high as the very latest plastic blobs but did point higher than the traditional yachts, roughly in the middle of the fleet. That's good enough for us although if we get around to new sails we will probably go for a little less overall camber and have camber formed by the batten method which will probably improve things.
Downwind the camber seems to help the sail set on the side we set it. The flat sails would jibe at the slightest rocking of the boat.
So the question was would we have flat sails again and the answer is a definite no. The camber helps with power, pointing, keeping her 'in the groove', and even down wind. Now that the construction and setting have been learnt the only down side is that they are initially more complicated and therefore more expensive to make but we think that the advantages outweigh that.