Len wrote: As an exercise in thought, I would be inclined to assemble the hull panels ahead of time and apply in one piece as giving the fairest curves unless I was doing two layers in which case the second layer could act as a butt block and I would install piece at a time.
Fair curves are still possible with the panels added in pieces. But thin plywood doesn't lay in a fair curve over frames alone. There's nothing that identifies an amateur-built boat more than wobbly chines, and although it's easy enough to adjust them in a dinghy before filleting, it's harder in this size of boat.
Having read the G bros. epoxy guide, I might be inclined to use puzzle joints (also looking at the RM Yachts build) because they should be quicker and I suspect no weaker than scarphs.
Using them in practice might indicate to you that though they are quicker than scarphs because you don't have to cut them, you lose that in extra cleaning up time. Both scarphs and puzzle joints need great care to clamp them flat with a stiff strongback. I would use butt joints for adding the hull panels one sheet at a time.
I feel that chine logs and sheer clamps should be thickened epoxy with tape covering both sides. Anything else would go anti-purpose to the method of build followed so far as hand shaping would become needed. I think the chine joint should have the plywood panels leave a gap between each other of 6mm or so (I was about to say 1/4 inch :) ).
I did the rough fairing of the chine logs on Annie's Fánshì (as we must now learn to call her) using an electric plane. It took quite a while, and I made buckets and buckets of shavings. On the model, there's less physical work, but it's harder to work accurately. I'd like to get away from that, but retain the fairness of having solid timber there. So I went back to the Gougeon Bros and looked at their stringer-on-frame method. They put 1 1/2in x 3/4in stringers on edge, to get the maximum stiffness, and therefore fairness, using the least material. I think we can do that here:
putting fillets on either side to make up for the loss of the bonding area of a conventional chine log. There is only minimal checking for fairness to do, not major fairing in.
This way the hull panels should just get their shape from the bulkheads and turn out fair without having to fit the edges.
Not the case. See above.
I would start with the bottom as you have done, but I am not sure if putting the sheer on next or the bilge would be better.
It has to be topsides first, bilges second. I strongly suspect that the bilge panels are going to be difficult to do in one piece, because small inaccuracies in the setup are going to be magnified in the bow area due to the twist. Also, I have to work around the bilge board cases. I may end up getting more plywood and fairing the bottom and topsides flush with the bulkheads, so that the bilge panel sheets can be put on one sheet at a time, cut roughly, a little oversize, glued on and then trimmed. I think this would be safer. Butt joints would be easiest and also fairest.
In either case the last one would have to be filleted from inside... perhaps if the bulkheads had tabs that fit through the panels so wedges could hold them on that would help. My other thought is that if the sheer panels are added first, it may be possible to do the turn over before adding the bilge panels. I am probably over thinking all this.
I think you are. Conjecture only takes you so far, getting hands-on takes you further - that's why I'm making this model.