Building a mast from aluminium and wood

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  • 23 Nov 2012 18:23
    Message # 1144363
    Anonymous member (Administrator)

                                                                    Stavanger, Friday

    Hi there  -   with short days and nasty weather in Stavanger it is time to focus on next year:

    I am in the early stage of planning a JR for my new boat, Frøken Sørensen. Since this is an un-ballasted, big dinghy really (built for inshore use in DDR in 1987), I need to make a light mast for her. Breaking the mast will be no disaster since I will be within motoring range from harbour anyway, so I want to pinch the scantlings this time.

    One option which is quick and reasonably cheap is to use a lower section of aluminium and then add a top section of wood (5m+3.1m+0.4m overlap), just as Annie Hill did to her Fantail. I am considering the use of a 100mm x 4mm aluminium tube for the lower section (6082 T6 at 240MPa yield strength).

    If this lower section turns out to be too limber, I may beef it up by wrapping it with e-glas or something.

    My question is: Have anyone of you tried to beef up aluminium tubes, battens or masts, this way? Will epoxy stick to aluminium well enough?

    I am not worried about the ultimate strength of the tube; I just fear that it will be too flexible, so it would be nice to have a plan ready for a quick fix.

    Thanks, Arne

    Last modified: 23 Nov 2012 18:44 | Anonymous member (Administrator)
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