Arne Kverneland wrote:
Annie,
this only shows how little such armchair advices are worth. I did expect you to have flocoated your panels in advance, as you have described. What I meant to ask was if you added thickened epoxy at the «weld line» to both the panel and the boat. I guess now that you only apply it on one surface.
Ah, I'm with you now. In fact, I coat the scarph ("weld") with neat resin on the piece that I'm about to put on the boat. It's not really too much of a problem because it is just at one end of the piece of wood and is partly soaked in by the time I have put glue on the hull.
As for sanding to make the glue stick better, I thought I read somewhere that the most important was to wipe off the waxy surface after flocoating. When making my multilayer mast step for Ingeborg, I flocoated the pieces. Then a quick wiping off with a wet rag (water with household ammonia in it) appeared to remove the wax smartly. At least it felt like it worked. I still gave the surfaces a quick sanding before assembly.
You are right about the waxy film - "amine bloom" as the experts call it. Normally that is all that is required. However, I flocoated the plywood well in advance and the epoxy is cured, so requires sanding. However, I also sand it before putting the panel in place because it's a lot easier to do it flat on the table than inside the boat when I come to paint it further down the track!
Then it dawned to me that you may want to assemble the whole panel on the floor first, before lifting it onto the boat, and that, no doubt takes some additional hands.
David did suggest assembling the whole panel, first, but believe me, one at a time is more than enough. Even using very slow hardener, it can be a bit of a race to get it all cleaned up before it starts setting up. No doubt in a couple of months I'll be complaining because I can't get the glue to go off!