Flocoating - an essential process when building a wood/epoxy boat:
- Lay components out horizontal.
- Sand them smooth.
- Apply a very thin coat of epoxy to stabilise the wood fibres.
- Sand lightly, as the grain will have been raised.
- Flood the surface with quite a thick coat of epoxy, and spread it out level with a brush, roller or squeegee, according to the area being worked. It should set to a level, glass-like surface.
- Sand to a matt finish.
This takes a lot of time in the initial part of the building process, but saves very much more time and effort later on, and makes sure that all the hard to get at internal surfaces have been very well protected.