Robert,
I just looked over the numbers you show us of your planned sail: The height and sail area are OK, but your found round (35cm!) of the lower panels is way too big.
Now I checked that table of the master sails in Chapter 4. With a planned camber of 8% the master sails lower panels need to be cut with a round of 21.4cm (on both upper and lower side of the panels).
Since your sail has been crimped to a factor
Fl=3710mm/5077mm=0.7307,
the round must also be crimped to
R= Master sail’s R x Fl =21.4cm x 0.7307= 15.6cm
The round of Panel 1 (from top) should then be around 3.9cm (1/4 of R) and
the round of panel 2 should be around 7.8cm (2/4 of R).
The round of panel 3 should be 9.3cm to give around 6% camber (just as you found).
Arne
PS: Note that the resulting camber depends a bit on how much you stretch the sail along the battens. With the sail quite slack, the camber will come out very close to the numbers in the table in Fig 4.5 of Chapter 4. If you stretch the sail to minimise wrinkles along the battens, the camber may drop from the planned 8%, down to 7%. Not a big deal.