Paul,
this topic may well end up running until Christmas, as it is quite ‘wide’.
I just grab a few points as they come to my mind.
Tradition
Things and habits soon develop into traditions, and one soon starts to copy from the past, with only small steps of development. Tradition tends to slow down development of everything, from tools, to sails ( - or Lederhosen ). This can be both good and bad, as we know.
Conservatism (a variation of tradition)
People are sceptical to new things. I published an article about my first cambered panel JR in #30 of a JRA Newsletter. After that, there was a roaring silence in JRA for the best part of 10 years (..there were a couple of exceptions, of course...)
Reasons for low mast balance.
In my case it started by copying Hasler’s and McLeod’s rigs. I had to start somewhere. Later, due to preferred mast placement, the sails were forced to be hauled far aft. Since I feared that the mast would badly reduce the performance on port tack, I reduced the mast balance to a minimum. In addition, on Johanna (48sqm), there was a lee helm issue with that boat, so increasing the mast balance would have called for a mizzen. Later findings by Paul Thompson showed that higher mast balance would work just fine.
Size.
On smaller boat, below 1500kg and with sails no bigger than 25sqm, I still think the low-balance sail is the best, as it lets one set the biggest sail on the shortest mast. The 20sqm JR for my Frøken Sørensen was a joy to handle. Mast balance (around 15%?) was never ever thought of, and the handling of the parrels was easy.
Rudder.
I think we in the West have badly over-looked the rudders when designing junkrigs for our boats. Chinese vessels are practically sailing on their rudders.
My Jollenkreuzer, Frøken Sørensen, had an extraordinarily deep and efficient rudder. Thanks to that, I never had the slightest fear that I would lose control. Sometimes the boat heeled until the cb. lost grip, but she was still controllable. Rudders, rudders, rudders! These days I am dreaming up an experiment on Ingeborg...
I let you have a glance at that plan - or maybe it’s just a daydream...
Load on battens
As you have found out recently, at 27% mast balance, the battens start to bend the wrong way. This may (possibly) be a limiting factor, although the SJRs seem to work. I dunno...
Arne
(full size diagram on Arne's sketches, section 8-5)