David/Arne thank you both for your input and votes for the sail shape. I feel like justice would only be served to do one of each :)
More seriously:
Yard length and resulting weight: Comments much appreciated. If I understand the geometry correctly, a larger yard angle results in a longer yard. So maybe in this instance less/lighter is better. I am guestimating at ~ 40 degrees, but it is partially optics and what may still work with the topping lifts.
Sail size: I think I have some constraints regarding the size sails I can fit so I'm not sure I can follow all of David's advice. I think the room between the fore and aft mast is the limiting factor. If I draw a 10 deg line upward from the most aft location on deck that would not interfere with a dodger over the hatch - that is 4980 mm from the center line of the fore mast - then 15% sail overlap gives me nominally a +/- 4300 mm batten length about 8100 mm off the deck. Other factor in play are that I would like the clew to be no more that 1600 to 1800 from the deck so I can reach it, and the tack 800 to 1000 mm so it clears the bow pulpit. This kinda creates the bottom of a box that then dependis on a reasonable aspect ratio.
I do have this idea that a flexible "wand" similar as is used on a backstay to hold it away from a large roach on a main, may work on a short 5th batten. This wand would hold the slack sheetlet away from the luff when tacking and jybing, yet bend and provide the correct sheeting angle when the sheet is tensioned.
12 deg batten angle - OK, but would it also be required if I opt for hinged battens?
Arne - we currently have (too much) weather helm, so I'm OK with the CE moving forward. I just don't know if 30 cm or 60 cm is a small amount or a lot.
DropBox links below for the current designs. I will play around some more with the suggestions to see what things look like.
70 deg Yard
40 deg Yard
Erik