Anonymous wrote:
£82.29 for a crimping tool?! Phew! There are, indeed, more affordable ones to be found on eBay.
But I already have a hydraulic press, for sail grommets. I might try a bit of DIY tool-making. It seems to be very simple to rig up something like this, using a V block and a pointed pin.
I should of said I linked to that tool just because it looks to be the exact one I have, which cost about $50Cdn (£30) on sale at a local tool store. Prices on Amazon seem to cover a wild range. Most of the hydraulic crimpers on Amazon come with metric dies which don't match the imperial fittings we use here in Canada or the US, otherwise I think I'd like one of those hydraulic crimpers.
I used to solder exclusively, but now crimp almost all the time. I think crimps are better (faster, joint is mechanically fastened, easier to work in cramped quarters, you don't have a stress riser at the transition of rigid solder to flexible wire). The only part that is harder with crimping is paying for the tool upfront. However, there are a lot of tools that are sufficiently inexpensive now that they quickly pay for themselves.
Crimps work best if you use matched crimps and tools. This isn't the least expensive way to go. However, if you can match the mechanical strength in this table, then you should also have an excellent electrical connection. This article describes the details better than I can. I don't follow his guidelines exactly, but I do test my tools and crimps to make sure I'm making reliable low-resistance connections. I have a ratchet crimper and the dimple crimper described above for larger terminals. I use both with inexpensive uninsulated terminals that I cover with glue-lined heatshrink. I've checked the results from both tools and they are able to pass the mil-spec rating in the table mentioned above.
Some time ago I came across some stats about boat fires/explosions. Electrical fires were far more common in causing loss of the boat than propane explosions. I suspect many folks worry about or don't have propane aboard, yet don't give a lot of attention to their electrical connections.