Hello Barry & Margaret,
First, compliments on your rigorous design and excellent presentation.
One junkie’s comments:
(This gets tedious, but you seem to be detail people...)
Sail Panels
I would choose the 7-panel sail to start with. Your panel heights are reasonable. Ours are well over 4' in the P dimension. They’re either big and untidy all in a stack, or small and untidy all in a stack. I can’t think of a reason to add a batten to make them smaller.
My main suggestion next is, that you consider making the lowest panels smaller in P, and grading P larger as you go higher - something like lowest 3.5' then 3.8' - 4.1' - 4.4' - 4.8' or so. Here’s why:
1) The first full-panel reef is then a smallish ‘balancing’ reef. More likely the thing you’d want more often, than a big bite out of the sail as a first measure. You’ve added a substantial area of sail to Flutterby. My guess is that you’ll spend a lot of time, over time, with one panel down.
2) You don’t have a generous DMin distance to the deck. And you’ve specified ‘simple’ sheeting. If your reason for simple sheetlets is to keep to a small DMin, you might get a pleasant surprise if you adjust panel heights as I just described and recalculate the DMin using more interesting sheet spans. More below...
Sheeting
Your mizzen sail is high aspect and your main is a big sail. Simple sheetlets and multiple purchase miles of rope don’t give as much control of twist as some other ways. I don’t know if you intend to sheet the topmost batten of each, so I’ll assume not. It would be tricky anyways. So...
1) A 6-part sheet seems like a mission to haul in, to me. 5-part purchase has been ample on our 445sq.ft main, which has little balance area forward of the mast. I wouldn’t begin to think about split sheets, although some people live with them.
2) If you’re sheeting 6 points, maybe consider something like we use, checking for DMin space with the shorter-P-dimension lower panels I suggested above: Lowest 3 battens with an equal-power 3-point span like PJR Fig 4.28 (DMin/P=1.75); next 2 battens with an anti-twist 2-point span like Fig 4.24 (DMin/P=1.38); highest sheeted batten with the dead-end of the sheet, or a block. (We use first-pull-at-bottom without a problem, if that’s a consideration.) Or some other combination that fits, shortens the sheet, and helps with twist. I played with panel heights and span designs, rechecked stagger (all good) and ended up happy with it all. Plus it works really well.
Departures
I wanted to sheet our topmost batten, to keep the option of a single-panel stormsail without going out and tying reefing gaskets or pendants, and to have a handle on twist. So all our battens are sheeted. I made the leech straight enough to do this by using a transitional panel below the top triangular one. It has its batten fanned up somewhat at the leech, and the luff end lower than close to the yard.
(Fan-style camber is another benefit, (our sails are called flat) but you have other plans for camber.)
Yeah... best image is PJR Fig 2.24 - my favourite sail of all, except that it has unequal batten lengths.
So our sails look like the top part of Fig 2.24 transplanted onto a parallelogram bottom part with smaller P dimensions the lower you go in the sail. I’m saying all this because you could sheet all the battens if you did something similar and only had the resulting 6 panels. Phew.
Another Tack
I've been recently very impressed with Aphrodite's rig by Paul Thompson. It has low-angled yards as in Van Loan's designs, and sewn-in camber. High-peaked yards may be good for us with flat sails, but unnecessary for you with real camber. Just a thought.
For qualifications (who is this guy?) I’ve designed junk rigs for all of 2 cruising boats, and built the entire one for our own schooner ‘mehitabel’ which I’ve skippered for 10,000nm under the old Freedom-ish cat schooner disaster rig, and 4,000 under the vastly excellent junk rig, which got a pretty good workout. Doesn't make me an expert.
There are a few shots of mehitabel in my profile photo album, but sorry not enough for a good critical analysis.
Thanks for sharing your design! This is very fun, for some of us.
Cheers and best of luck,
Kurt