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Sail material

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  • 08 Apr 2026 20:30
    Reply # 13618463 on 13416136

    Hi Dan !

    I hope Bornholm doesn't sail away when you set all your sail on this mast. Wonderful island, I'd miss it so much. I've been there twice – once in Alinge in 1994 and once in Rønne in 2001. 

    It was always windy, so pay attention !

    Regards - Jan

    Last modified: 09 Apr 2026 16:13 | Anonymous member
  • 08 Apr 2026 10:38
    Reply # 13618184 on 13416136


    My first post in this fantastic forum. Greetings from Bornholm in the Baltic Sea, a Danish rocky island. The nearest coast is in Sweden about 70 nautical miles away. I have been given a Drabant 22, which I am converting into a Junk rig. I love sailing alone.

    It is both good and bad to receive a boat as a gift! It is tired and worn, but the hull is solid and well made. Built in 1970. All bulkheads, cabin roof, cockpit floor and plywood have been taken out and replaced. Next comes painting, and...there is always more to come.

    The winter has been long and cold. The boat is lying outside under a tarpaulin, so I have not been able to work with polyester and epoxy. Waiting for an aluminum tube for the mast. Want to make a wooden "hybrid"top. Preferably in Bornholm Douglas. In the meantime I have designed a sail plan and sewn a test panel, which I am testing in the garden. It is Mehler classic 200 gr/m. Originally I wanted it in tanbark, but one side is varnished, so there is a big difference in the color. So it will be boring white, but a perfect canvas to paint on. I can see I will have to work on the sewing thread tension. It bulges a lot. But I am happy with the shape

    I have received invaluable help in my planning from Arne Kverneland, Graeme Kanyon and Paul Schnabel.

    Attached 2 pictures of the test panel.


    2 files
  • 16 Dec 2024 00:20
    Reply # 13441101 on 13416136

    Hi Scott, 

    Still studying purpose-made sailcloth, and the various marine fabrics, in particular the WeatherMAX LT you mention, plus Odyssey III which are both in the right weight range for my purpose. I do appreciate your kind offer. And I enjoy your videos on Lake Michigan - among other details of your SV, I was inspired early on by your choice of incorporating a mast tabernacle.

    Mostly I'm concerned with any fabric lacking UV protection on one side, as with any fabric made and marketed to be applied to a surface and therefore having an "A" and "B" side, with test methods and published characteristics which therefore apply only to the top side. I've read an least one story where single-side-treated material has failed in relatively short order when used in a sail, where the back side was literally never intended to see the light of day.

    Yet I know you and others here have likely had great experiences with these alternative materials. 

    More reading and learning to do...

    -Steve

  • 13 Dec 2024 20:59
    Reply # 13440715 on 13416136

    Hi Stephen,

    I am happy with this fabric:
    https://weathermax.com/products/weathermax-lt/

    From this store:
    www.seattlefabrics.com

    Since you are right down the road (or down the interstate, anyway) I can mail you a letter size sample if you send me a private message with your address.

    Scott.

    Last modified: 15 Dec 2024 19:38 | Anonymous member
  • 12 Dec 2024 16:20
    Reply # 13440190 on 13416243
    Anonymous wrote:

    Hi Mark,

    for Ilvy's 35 m2 sail I used Swela Outguard (190 g/m2), and we are more than happy with it!

    I think it is distributed all over Europe. If I remember correctly, one of our finnish members also used it.

    Cheers,

    Paul

    Hi, I've been trying to find a source for this in the UK but have failed. The best offer is a full 60m roll @ £14.50/m bought over from Germany from Swela!!! I am currently waiting for samples from extremtextile in Germany
  • 09 Dec 2024 18:38
    Reply # 13439120 on 13416136

    Sound advice, I will heed it. And soon I hope as there is snow on the ground outside my little boat factory here today (Michigan, U.S.) 

  • 08 Dec 2024 01:12
    Reply # 13438741 on 13416136

    If you use polyester aka Dacron sail cloth, you will have to cover the sail, especially if you head towards the Equator.

  • 03 Dec 2024 14:22
    Reply # 13437112 on 13416136

    Hello all, has anyone dealt with the eBay seller “brokerman.20095” ? ( https://www.ebay.com/str/brokerman20095 ) He lists many weights and yardages of Dacron sailcloth, at (overly?) good prices, and appears to have a decent seller reputation, but I am concerned about quality of the material and whatnot. 

    Thanks...  -Steve


  • 07 Oct 2024 09:33
    Reply # 13416259 on 13416136

    Thanks everyone,  I will take a look.

    All the best.

  • 07 Oct 2024 07:49
    Reply # 13416250 on 13416136

    I always used to buy my sailcloth from "English Seadog" on eBay UK. They have a variety of cloths, but for JR, I liked their soft canvasses. Best to call them to see what they have in stock, and ask for samples. 

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