(Moved this from other thread)
Did some number crunching comparing different tubes available in my neck of the woods.
Calculated deflections of a batten supported both ends with 5kg placed in the middle.
(Using formula from this
site)
I realise a JR sail doesnt exert point load only at the centre of the battens, but this gives a comparison between different batten specs.
Alloy, temper, length, OD, Wall, weight - Deflection
6060 T5, 4.4m x 40mm x 1.6mm, 2.3kg -
36mm
6060 T5, 4.4m x 44mm x 1.6mm, 2.5kg -
27mm
6106 T6, 4.4m x 38.1mm x 2.0mm, 2.7kg -
35mm
6060 T5, 4.4m x 44mm x 3.0mm, 4.6kg -
16mm
The bottom one is the stiffest, best choice for upper battens.
But when you consider the yield stress of the T6 is ~ 210MPa and the T5 is only ~110MPa, that 38.1mm dia T6 tubing is almost the same "strength" as the bottom tube, just bendier.
The batten David Thatcher mentioned:
6060 T5, 6.5m x 63mm x 1.5mm, 5.1kg -
30mm
But because bigger sail area its more likely the loads would be bigger too, even if there are a couple more battens to share the load.