Hi all, I live on the west coast of Canada, and I have been following the development of the junk rig for decades, lurking and reading, hopefully benefitting from all your expertise. I was very excited about the split junk rig, although it looked complicated in its execution, so when I saw the simplicity Paul McKay's Origami rig, I knew I would have to give it a go. I improved my time last winter during the 'covid response insanity'
by working on the design and construction aspects of the Origami rig for a folding inflatable dinghy that I am also working on, as a test bed for junk rig design (I am going to junk-rig my pointy top trailer sailer Mac 25 this coming winter), and I have settled on the Origami rig, or variation thereof, for the FIB (Folding Inflatable Boat based on the Fliptail 9- but that is for another thread...). Looking at a dinghy sail, it needs certain compromises in order to be functional (I am lazy, or efficiency expert, you choose!) the sail needs to be easy to reef, easy to set up and strike, stow-able without much fuss, efficient upwind, easy and cheap to build and look cool... At least it must look esthetically pleasing to both my engineering and artistic soul, which requires it to have form follow function... I also want the sail to be balanced as it is reefed, requiring each jiblet/main pair to have the mast at 33% of the length of the battens framing it, for ease of sheeting and better balance on all points of sail. I have been pondering the mast-meets-the-batten conundrum at length, as I also wish the sail bundle/mast/sailcatcher to be one when stowed. I planned on having this possible by having a ring of webbing with a rivet/chicago screw holding the webbing ring and webbing stretcher (I am experimenting with attaching the ring of webbing to the strip of webbing the sail will attach to in order for the mast ring/batten to be able to twist when the mast is folded into the sail catcher). the msat must be able to pivot 90* for each batten, allowing them to stay flat as they settle around the mast in the sail catcher when stowed to keep the whole thing un-stressed at rest (like me!). I am starting again this fall with the onset of the west coast 'pineapple express' that keeps the greater Vancouver area wet and snow free most of the winter. I made a test sail, but my construction set-up needs rethinking, I was not happy with the cut of the jib, the set of the sail, so to speak. I think that 35% of batten length was too much, I will settle out at 33% next time. The masts, one for each of the dinghies I am going to build, as I am making two, comprise of 8' + 4' of 1-1/16" aluminum tube with a 12" length of aluminum tube to make an inner sleeve , giving a total length of 12' for the assembled mast. I riveted the sleeve to the 4' top section, to which I added two webbing loops at 90* to each other secured with two 'jubilee clips' or pipe screw clamps for the running rigging attachment, an idea that I 'borrowed' from another fellow junk aficionado. Sorry, not sure who came up with that one! I bungeed the two sections together so they will stay together when folded. The top of the mast will stay in the sail catcher beside the top of the bottom section of the mast, (along with the sail bundle) and part of the base portion of the bottom section that sticks through the sail catcherwill be strapped to the bottom of the sail catcher with added strap + buckle for ease of stowing.
I like the esthetics of the Chinese junk sail, and although the identical panel sails of Sleive and Paul in their respective styles of split junk are designed for ease of construction, I wanted something that was closer to the esthetics of the traditional Chinese junk sails. With the Origami rig, this is possible. I laid out the sail panels on a piece of plywood, the largest one first, and it turned out, that each sail panel as I went up the sail, was the same front edge shape as the one below, only a consistent length shorter each time. As the sail panels are sewn flat and it is the location of the attachment points that creates the 3D shape, they are extremely simple to build. I tapered the leading and trailing edges (luff and leach) to both keep the overall shape of the sail tapered from bottom to top, but the proportion of the whole sail before the mast stays the same, only the aspect ration diminishes when reefed. The whole thing has a 5* rise, and 5* slope in the leach and the luff from the vertical. As I said, the set of the sail was a lot to be desired, although, to be fair, I didn't test it in a stiff breeze. That is all for now, more this fall... Anyone else with experience building origami junk sails for a dinghy? My balcony is about to set sail... Didn't get as far as sheeting yet... :-{}
Dave J