A couple of times this summer, while moving through a narrow channel with confused waves, it occurred to me that it would be very, very, bad if my rudder failed right at that moment.
With the boat in storage the rudder is now in my garage for inspection. I added a photo album showing the current state of my rudder. I chipped away at the outer layer with a pick in a couple of locations. In general the 'stuff' under the cracks in the white section are solid and very difficult for me to press into with the pick. The 'stuff' under the crack in the red section is soft and easy for me to dig out with the pick.
I also took some measurements to get a quote for a professional replacement. The quote came back at something like half the amount I paid for the boat.
So I am trying to decide between a few options.
1. Pay over $2k for a new fiberglass rudder.
2. Pay a little less for an HDPE kick-up rudder.
3. Grind out the cracks in the rudder until I hit something solid and then use thickened epoxy plus fiberglass to repair it.
I don't think can make my own new fiberglass rudder. I think this would be so time consuming that I would not be able to finish any other boat projects this winter.
Does anyone have an opinion on this rudder? The price seems good, but I wonder if plain HDPE will be rigid enough. Over time I imagine it could bend back and forth and eventually fail.
This is not exactly a junk-rig specific topic, but I enjoy interacting with the people here in our little junk rig cult more than the sailing community in general. :)
If no one has an opinion to share I will try to find some other S2 6.7 owners.