While I was in myrtle beach, SC last month,the hexagonal steel lamp posts that line the streets there got me thinking.
Most diy steel masts I've heard of are made with steel pipes, which naturally are hard to find with the desirable taper, wall thickness, etc.
Has anyone ever tried welding a hexagonal mast out of tapered flat steel bar? It would be a long process, but a quick quote from my metal supplier was about $30 for 20 feet of 1/8" by 4" mild steel. That would make the mast about $180 per 20 feet, not too expensive if you don't count the eternity that would need to be spent welding and grinding.
Thoughts?