Poplar Marine! Why Not??

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  • 12 Aug 2018 14:16
    Reply # 6518363 on 6436612
    Deleted user

    Those rollers look perfect for what I need Rael, thanks :)  here they sell heavy plastic caps for pvc pipe, I might go that route and use them for storage as well, work well for my speargun, pole spears and fishing rod.

    I'd rather be sailing a small boat than sanding a big one :D

    I don't think multihulls require the kind of support that monos do though, all that ballast has to put a fair amount of stress on the structure, most multihull builds seem to use light plywood frames wherever possible.

    I do think that I'll design my next boat to be easy to dry out and it'll have a wood stove which helps a lot.

    I've read that western red cedar can be acidic enough to keep epoxy from curing and needs to be washed with solvents to remove the oils so the epoxy can penetrate. 

    I think if I do strip plank, and I'm leaning that way, I'll use exterior plywood for strips, that way I can fill any voids I run across in the ply. I can get decent 9 mm ext spruce/pine ply for about $30 a sheet, probably about what I'd pay for cedar with much less prep work and a much more durable result.

    As much as I like west systems I think I'm going to change brands, maybe Maas or Raka, West is just too pricey, wouldn't recommend anything else to a beginner though.


    Bill


    Last modified: 12 Aug 2018 14:19 | Deleted user
  • 12 Aug 2018 05:07
    Reply # 6507252 on 6436612

    Israeli ply was good stuff, I knew American guys in the U.S. that were using it.

    Again the Gaboon was the favourite.... That factory has been shut for about 15 years now, a shame......

    Heart wood? Or sap wood?? is the question..... All wood will rot. cant argue with that much... Still the durable ones will go for a very long time, but the sap wood rots in no time.

    On a multihull weight is a problem, on monos no as much.....

    Using hard wood frames will cost a heavy price in a multihulls payload.

    Red Ceder, but RED..... Quarter sawn from the middle, or Cypress cut to the same recipe would be my choice for a big live aboard in the near future......

    Hopefully! 

  • 11 Aug 2018 11:42
    Reply # 6485647 on 6436612

    Back in about 1980, the first boat I built with the new-fangled WEST resin was a rowing dory, using cheap exterior grade ply of unknown species. Ten years later, the topsides forward consisted of two thin skins of resin and paint, and an air gap in between where the plywood used to be. You had to be careful where you poked your finger.

    Tystie was built from good Israeli Gaboon/Okoume ply, well glassed. A piece of non-structural ply, that didn't get coated on one side, rotted out, but the main hull and deck are still fine, I believe. She has Southern Yellow Pine chines and stringers. Where the water got in, in a few places, the wood would swell and split the resin coating. This happened in the first few years, and I opened up the splits and packed them with resin. Not too troublesome after that, but I think the new owner has had to see to some rot in the pine. I don't think I'd use softwood for framing again, for a cruising boat.

    And again, on the need for durable timber in a seagoing boat, I heard of a strip-planked Western Red Cedar boat, resin coated, that rotted out in eight years, so badly that the hull was scrapped and only the furniture could be saved. 

  • 11 Aug 2018 07:21
    Reply # 6480363 on 6436612

    Annie, 

    You asked "Do they make poplar ply with marine glues?"

    The answer is Yes. The stuff I work with is glued up with Phenol formaldehyde to the highest standard. Made by Welde Austria, you can boil it till the cows come home... Zero delamination! 

    Bill, 

    Thanks man. Yea my place kinda fits my pocket.... Still I wish it was bigger.... It drives me nuts when I start rigging, my proas are wide forcing me to assemble them outdoors, in the morning, and disassemble them in the evenings to get them back in..... Well, no one said it's gonna be easy, I guess.....  

    I build small boats and found that if I listened to all the opinions and advice I got from everybody, I would have probably done nothing. I think "Nike" hit the nail on the head with their tagline "Just do it." Comes a point, when that's all one can do.

    In my Greece cruising clip below with "Why Not?" at 8 minutes you will see how I get my boats up onto shingle beaches, no problem. By the way, Why not has a 4mm plywood bottom! That's what I had at the time.... He was built in 5 days for testing ideas, with the off cuts that lay around the shop, he proved to be a real good proa, then I converted him into a microcruiser..... His 4 mm bottom scared the shit out of me for cruising, so I fiberglassed  in and out with 80 gram glass, he has 2 spruce runners about 2 cm tall epoxied on the flat bottom and sacrificial oak strips about a centimeter thick only caulked and screwed to the spruce runners. 

    https://youtu.be/FcMA73EpxSI 

    Keep Shunting, Balkan Shipyards.     


  • 11 Aug 2018 05:57
    Reply # 6478676 on 6436612
    Deleted user

    they figure that an impact can cause tiny cracks that are easy to miss letting water into the wood, after googling about it for a bit I'm fairly sure it's unusual and at least sometimes the result of substandard materials or craftsmanship.


    lol, I'm building a boat with two identical halves, both of which will be the bow or stern about half of the time, unfortunately the bilges and flotation already have 5 coats of exterior latex on them or I'd test both theories, still not too late to encapsulate as much as I can on one end and just do bottom to the water line on the other.

     While I'm at it I'm going to use fumed silica in all but the first bottom coat on one end to see how much abrasion resistance it gives.

    Thanks for the wood database link, that's going to come in handy. The luan here is gorgeous, a bad sheet has two or three knots  9mm or less, wish I was a bit better craftsman, it'd look amazing finished bright.

    Rael, I wish I had your shop, your boat, and your access to reasonably priced plywood :) 

    The beaches here are mostly shingle so I'll probably cary three oars and use them as beach rollers, I'm putting oak runners down the middle on both ends of the main hull, they should take the brunt of the punishment.


    Bill


  • 11 Aug 2018 00:16
    Reply # 6471876 on 6459022
    Bill wrote:

    I've been using luan BS 1088, it costs about $100 a sheet, okume is about 175, about $200 with shipping, the luan weighs about 20% more than the okume though. I'm not sure just what the Luan is, the company I get it from guarantees that it's made of select african hardwoods.


    I've run across several reports that if epoxy encapsulation is breached water gets in and can't get back out causing rot, it's left me a bit shy of coating my expensive wood with my expensive epoxy. On the other hand I suppose it could just be cases of shoddy materials and/or workmanship blamed on epoxy.

    According to the wood database, lauan is a form of meranti and from the Phllippines.  The meranti ply I see in NZ is very coarse and heavy, but we built Badger from lauan ply, which was great wood and the boat is still going strong.  Possibly they use the two words to indicate the quality of the veneers?  One of the other issues with meranit ply in NZ, is that meranti itself varies vastly in weight, and therefore so do the sheets of ply.

    As for the concept of water getting in, but not being able to get back out again: this strikes me as totally illogical.  Surely it can evaporate out from the same place it came in?  As far as I'm concerned, the difference between plywood boats that last and plywood boats that rot is epoxy.  But that's just my opinion from personal observation.



  • 10 Aug 2018 23:56
    Reply # 6471442 on 6436612

    Hi all, 

    David Thatcher, Yea, that's the bottom line..... The best way to put it is, wood boats don't like drying out.... and plywood boats don't like getting wet..... As strange as it sounds it's true!

    Annie is right, so is Bill..... I guess there's many ways to skin a cat! Do you keep your boat afloat, or high and dry????

    Epoxy encapsulation is best if done big time with the most expensive stuff, otherwise maybe better don't do it at all..... Iv'e dove into the subject for many years and have come to believe that it all depends on one thousand circumstances..... There really isn't one correct answer, each case is different.....

    My boats are outrigger canoes that I can easily beach, so When ever possible I beach, otherwise I drop the hook. therefor I fiberglass to just above the waterline and go twice on the bottom for beaching. I think it's better that way, since multihulls must be kept light, and I beach a lot, if possible... It's easy, so why not? A day will come when, I may be older, wiser, the boat bigger, heavier..... When that happens we may do things different, for now, I keep epoxy to a minimum.

    After glassing, I paint the whole boat with an epoxy 2 pack primer for steel, top class stuff used for painting oil rigs that stay out at sea, on top of that I put a gloss 2 pack acrylic that is recommended as a top coat for that primer, under the waterline. An outdoor mat acrylic (house paint, in America) for above the waterline.

    My Big proa, Crystal Clear spent 2 months on a buoy while testing till I finally gave up on her Schooner Crab claw. Still her Poplar hulls, her epoxy are all good. By the way, she's begging for a junk rig..... if I get it right this time, she's next....

    Her Maiden sail..... I love her, she just flattens seas.... proas are amazing!!!

    https://youtu.be/4yAm2QgKc1c


    David Tyler, I buy my ply from Welde, lucky for me they have a big factory close by.

    I buy rejects from the reject shed, I flip through the sheets till I find what I like. 

    I't not easy, it takes time, but I can walk away with 4x8 sheets of 6 mm stuff at about 10 Euro a sheet. I don't know how much Okoume is, since they don't make it. 

    Still I prefer Poplar, it's the strongest, the greenest, the cheapest, and it's everywhere... James Wharram, ( the best cat designer in the world, in many people's opinion...) is building his award winning Amatasi in Poplar Ply....

     Welde's stuff is all well made, the guys in the warehouse said: "our stuff will never delaminate in water!" they weren't kidding.... Glued up with Phenol Formaldehyde, by the book, I boil tested their stuff for a week and nothing came apart! The pieces of ply spent a week in water on the fire place, reaching boiling temperatures several times, by the end of the week, the wood looked like chewing gum! Still it never delaminated!!!!!!

    By the way, here's proof that well made poplar ply can take a beating.....

    The next vid (a short one, promise... My plywood car....) shows 4 mm poplar, that is now around 4 years old, 3 coats of outdoor acrylic (latex) in front, nothing on the back! Bare ply only! Mud, snow, sun and rain....... still good as new!

    https://youtu.be/_Kwx8_whMeI

    All d best guys....

     

  • 10 Aug 2018 13:51
    Reply # 6459022 on 6436612
    Deleted user

    As I understand it Okume has very little rot resistance, the sole reason for using it is that it's light.

    I've been using luan BS 1088, it costs about $100 a sheet, okume is about 175, about $200 with shipping, the luan weighs about 20% more than the okume though. I'm not sure just what the Luan is, the company I get it from guarantees that it's made of select african hardwoods.

    Poplar here is all interior, only finished on one side, and has voids in the middle plys.

    The odd part is there's a lot of poplar here and it just gets pushed into slash piles and burned, or used for chopsticks and pencils or firewood, I guess it isn't worth the effort with all the standing softwood we have here.


    I've run across several reports that if epoxy encapsulation is breached water gets in and can't get back out causing rot, it's left me a bit shy of coating my expensive wood with my expensive epoxy. On the other hand I suppose it could just be cases of shoddy materials and/or workmanship blamed on epoxy.


    Bill

  • 09 Aug 2018 22:08
    Reply # 6440591 on 6439380
    David Thatcher wrote:

    Based on my experience any type of plywood will rot if fresh water gets into it and sits there. So sealing with epoxy is a sensible tactic for any new boat build, or for repairs of older wood/ply boats. Regarding plywood type, it really depends on what is available locally.

    And it depends very much on how you seal.  Slapping on one coat of epoxy with a roller, will not protect it against standing water: you need at least three, thick coats or a 'flocoat'.  Well worth reading up the Gougeon Bros on this.  Professional boat builders simply cannot charge out the time necessary to coat the wood properly, which is why too many wood/epoxy boats still suffer from rot problems.  I put at least 5 thick coats on the wood in areas that will never see the light of day again, just in case.

    Do they make poplar ply with marine glues?


  • 09 Aug 2018 21:18
    Reply # 6439646 on 6436612

    What brand and spec do you use, Rael?  I've found Garnica Duraply, which looks interesting.

    What's the price, compared with okoume?

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